Chevy Aveo History and Cylinder Heads

Categories: Cylinder Head Tips

Drivers in the United States were happy to see another low-cost vehicle option from Chevrolet when they introduced the Chevy Aveo in 2004. This vehicle was offered as a replacement for the Metro and became the leading economy vehicle provided by the company. Today, we’ll discover the vehicle’s history, learn more about the engine specs for the Chevy Aveo, and discover ways you can extend its life by replacing the cylinder heads.


History of the Chevy Aveo

The Chevy Aveo first entered the market in 2004 in the United States. The subcompact is positioned as an economy vehicle for the brand, offering drivers an affordable option for anyone looking to purchase a Chevrolet. Chevy added the car to the United States product range after it was sourced via a partnership with Daewoo Motors, a South Korean company.


The vehicle offers a five-passenger car with a front drive. It was initially launched in 2002 by Daewoo Motors under the name Daewoo Kalos. When General Motors took over Daewoo, Chevy sold the car in 120 countries under different brands, including Chevrolet, Suzuki, and Holden.


Over the years, the Aveo has undergone facelifts and changes, resulting in the launch of a third generation in recent years in select markets. The second generation of the Aveo debuted at the 2010 Paris Motor Show, showcasing a 1.4-liter turbocharged Ecotec engine and M32 six-speed manual transmission. This vehicle saw branding as the Chevrolet Sonic in the Americas. The car was discontinued after 2020 in the United States due to declining sales. The third generation launched in early 2023 in the Mexican market and is now available in Chile and other neighboring countries.


North America Sales History for the Chevy Aveo

During its time on the market in North America, sales were steady for the Chevrolet Aveo. From 2005 to 2008, the vehicle sold around 55,000 to 60,000 units per year. The sales reached their peak, with the Sonic selling 93,000 units in 2014, and then the sales continued to drop year after year until its discontinuation.


What are the Engine Specs for a Chevy Aveo?

The first generation of the vehicle offered either a 1.2-liter or 1.4-liter engine. The second-generation Chevy Aveo saw engine improvements, providing drivers with several different engine options. There was a 1.8-liter engine that used either a standard five-speed manual transmission or a six-speed automatic transmission. The 1.4-liter turbo engine offers drivers a six-speed manual transmission.


How Many Cylinders Are in the Aveo?

An integral part of any vehicle is the cylinders. You’ll find that the Aveo has four cylinders, which is the same in all of the generations of the vehicle.


Driver Reviews for the Chevy Aveo

The Chevy Aveo saw praise from drivers for its affordable price point compared to similar options on the market at the time. It is a good size for personal or family use, with a comfortable driver’s seat. The Chevy Aveo is ideal for long journeys and is easy to park and get around your local area. When treated with care and maintained regularly, the car can last drivers over 200,000 miles. While some may see it as a simple car compared to more deluxe options, it offers the space you’ll need and good comfort levels for daily use and longer journeys.


Common Problems with the Chevy Aveo

Although the vehicle has many benefits for owners, there are some issues to look out for. Drivers often reported the ignition key getting stuck and the speedometer not working properly. You may notice noise from the rear wheel bearings, and some drivers have complained about front brake rotor wear causing pulsations when driving. The timing belt on the 2004-2007 vehicles was a common issue; some drivers found that the vehicles developed rust over the years. Model years 2004-2009 and 2011 also experienced problems with the turn signals, resulting in failure or malfunction when driving.


Chevy Aveo Issues with Cylinder Misfire – What is a Cylinder Misfire?

Another issue that drivers expressed concern about occasionally was a cylinder misfire. Engine misfires occur when one of the vehicle’s cylinders doesn’t produce enough spark or compression and there’s a lack of fuel. These misfires may occur due to an issue with the fuel injector, spark plug, ignition coil, or wear and tear to the cylinder. The misfires are more likely to occur with an older Chevy Aveo, but it’s something to keep an eye on with any model year.


Replacing Chevy Aveo Cylinder Heads

If you do find that you experience a cylinder misfire in your Chevrolet Aveo, the good news is that you can replace the cylinder head. Take a look at this video to learn more about the process and the work that’s required. Especially with a vehicle like the Aveo that has ceased production in the US market, this is one way to extend the life of your current car and enjoy driving it for many more years.


Don’t Buy A New Car – Extend the Life of Your Chevy Aveo with New or Refurbished Cylinder Heads

As the Chevrolet Aveo is no longer in many markets, the only option for keeping this vehicle on the road is to replace parts as needed and maintain it well year after year. You can replace your cylinder heads with either a new or refurbished cylinder head, with refurbished ones helping to save a little money on this expensive part. Replacement is one of the best ways to ensure you avoid cylinder misfires and enjoy driving an efficient vehicle for many more years.


The Chevy Aveo is a very affordable vehicle that can offer many years of use for everyday journeys and longer adventures. By providing your car with proper care and maintenance, you can work to keep it on the road still after its discontinuation and enjoy all of the benefits of this great addition to the Chevrolet product range.



Clearwater Cylinder Head (CCH) is a supplier of both new and refurbished cylinder heads. We’re here for all your Chevy cylinder head needs, even for any cylinder head questions with the Aveo. We look forward to serving you!